Windows & Balconies
Beautiful, corrosion-resistant grill and railing solutions for Andaman homes
Browse Grill & Railing Materials →Windows and balconies are the face of any home — they must be both beautiful and built to last in Andaman's challenging coastal climate. Whether you are fabricating classic decorative iron grills, modern stainless steel railings, or combination designs, Saran Traders provides the complete material range: SS and GI pipes, flat bars, square bars, and a wide selection of grill decorations and fittings that fabricators across the island trust.
Materials You Will Need
Tap any material to view products, specs & current prices
Step-by-Step Guide
How to approach your windows & balconies project
Measure the Opening
Measure window width and height from the masonry reveal. For balconies, measure the total width and determine railing height (minimum 1000mm as per NBC). Account for fixing brackets and wall embedment depth (minimum 100mm into RCC or masonry).
Choose Material Type
For coastal Andaman homes: stainless steel (SS 316) for maximum durability with minimal maintenance. GI or MS with quality paint is a budget-friendly option but requires periodic repainting every 2 to 3 years. Combinations are also popular — MS frame with SS infill pipes.
Design the Pattern
Sketch your grill pattern — vertical bars only, diamond patterns, or decorative designs with flower leaves and wheels. Ensure horizontal bar spacing does not exceed 100mm (prevents climbing hazard for children) and vertical bar spacing is 150mm or less for balconies.
Cut & Prepare Materials
Cut flat bars, square bars, and pipes to designed lengths using an angle grinder or cold saw. Deburr all cut edges. Punch or drill holes where decorative elements will pass through or be welded in.
Fabricate & Weld
Assemble patterns on a flat surface and tack-weld to check alignment. Complete all welds and grind smooth. For decorative joints (wheel centres, flower leaves), braze or fusion-weld carefully to avoid distortion.
Install, Finish & Paint
Embed fixing lugs into the wall with epoxy anchor bolts or RCC pockets. Apply one coat of red oxide primer followed by two coats of exterior enamel for MS and GI work. For SS, polish and passivate. Inspect all fixing points for rigidity before handing over.
Frequently Asked Questions
Expert answers to common questions about windows & balconies
QWhat pipe size is standard for window grills in Andaman?›
For decorative window grills, the most common sizes are: flat bars — 25x6mm or 32x6mm; vertical pickets — 12mm or 16mm square bar; outer frame — 25x25x3mm or 32x32x3mm SHS (square hollow section). For balcony railings, 38mm (1.5 inch) round pipe for top rail and 25mm (1 inch) round pipe for pickets are the standard.
QWhich is better for balcony railings in Andaman — SS or GI pipe?›
Stainless Steel (SS 316) is the clear winner for outdoor balcony railings in Andaman. It is virtually maintenance-free and will not rust or peel. GI (galvanized iron) pipes cost less initially but require repainting every 2 to 3 years and will eventually show rust at cut ends and weld joints in the salt air. The premium for SS is worth it for the 25 to 30 year lifespan vs. 8 to 12 years for GI in coastal conditions.
QWhat is the minimum height for a balcony railing by law?›
As per the National Building Code of India (NBC 2016), balcony and roof railings for habitable buildings must be a minimum 1000mm (1.0 metre) in height above the finished floor level. For buildings taller than 3 floors, 1200mm (1.2 metre) is recommended. Always verify with your local municipal authority in Port Blair for any local amendments.
QHow do I stop window grills from rusting near the sea?›
For MS and GI grills: (1) sandblast or wire-brush before priming, (2) apply cold galvanizing compound or zinc-rich primer as a first coat, (3) apply two coats of high-quality exterior epoxy or polyurethane paint. Re-inspect and touch up every 12 to 18 months. Better long-term solution: use SS 316 material — it does not require painting and resists coastal corrosion for decades.
QAre decorative grill fittings (flower leaves, wheels) available in stainless steel?›
Yes, Saran Traders stocks decorative SS fittings including wheels (used as railing connectors) and paper wheels. For purely decorative grill elements like flower leaves, these are available in MS and GI (which would need painting) and can be incorporated into SS frames. Enquire at our store for the latest range and custom sizes available.
Ready to Start Your Project?
Browse our full catalog of windows & balconies materials with current prices. Questions? Our team in Port Blair is here to help.